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Our Services

IES takes turnkey projects basis for whole plants, where we divide whole machine safety compliance project into four steps as describes below

Step 1

Current Machine Guarding Survey

IES conducts walk through safety audit for whole plants machinery and inspect current situation of machine guarding and safety implementation in each machine. By having outside evaluators who haven’t seen the operation day in and day out, offer “fresh experienced eyes” and typically are more critical of a company’s processes. The surveyors spend five to 10 minutes per machine evaluating the status of machine safety implementation

Step 2

The Machine Guarding risk assessment

In second step, IES team do detail study of each machine for in terms of machinery safety , Interact with the all the stockholder of that machinery , Safety related control systems are studied and tested of that machinery , All safe guard which is placed in machine are evaluated and tested as accordingly relevant standards of that particular machinery . All the short comings of machinery in terms of safety are documented in the report, Suggestion and remarks are given where deficiencies are found in the machine.

Step 3

Machine Guarding Design and Engineering

In third step , We do prepare drawings for guards , selection of safety devices and interlocking switches , safety related control circuit designs. Those are done with the consultation with customer, BOM is prepared for each machine with details spec and drawings where applicable. cost estimation is derived for project implementation.

Step 4

Implementation and Validation of Safety Measures

In fourth step , We do manufacture all the mechanical guards which are designed in step 3 , source all the required safety devices and ancillary items of electric nature. Install and commissioning of all electrical and mechanical items on the machine. Final Report preparation and FAT tests of safety functions. Operators and plant personnel training on site .

Machine safety and risk assessment by CMSE® (certified Machine Safety Expert , TUV NORD)

A risk assessment is used in machine safety to identify, document, eliminate or reduce hazards in a particular machine or process. it often takes just a few factors to cause an accident. If you build, retrofit or interlink Machinery, a competent risk assessment is the most important basis on which to design machinery safely or determine the necessary protection measure

 

 

Risk assessment is a process which helps identify:

  • Potential hazard
  • Potential Severity of hazard
  • Frequency of exposure to hazards
  • Strategies to implement to minimize hazards and avoid harm

IES – your trusted alley for Risk Assessment

IES has team of CMSE® , ( Certified Machine Safety Expert , TUV NORD) IES takes responsibility and work in partnership with you to undertake inspection of your machinery in accordance with applicable national/ international standards and directives. The aim of the risk assessment is to identify and assess existing hazards and define risk reduction measures.

Risk Assessment – IES Scope

  • ISO 12100: 2010 basis for Risk Assessment for Machinery .
  • Identify the applicable standards and regulations
  • Define Machine’s limits
  • Identify all the risks in each of the machine’s lifecycle phases
  • Estimate and assess the risk
  • Recommend an approach for reducing risk

Your Gain in Risk Assessment

  • Establish your basis for Machinery Safety with our risk assessment
  • Assure compliance with regulations such as the Machinery Directive
  • Integrate safety in new or modified machinery through the early identification of risk
  • Benefit from the technical competence and objectivity of our enterprise